Geyser IC · ABB Value Provider / Channel Partner · Measurement & Analytics
ABB and VEGA · Level measurement

ABB and VEGA level transmitters

Different technologies solve different problems. Correct selection starts with the product, vessel geometry, physical properties, process conditions and maintenance, not just the range.

LLT100 - Geyser IC
Non-contact laser

LLT100

Very narrow laser beam for level, distance and position measurement. Suited to solids, silos, mining and geometries with obstacles.

0.5–30 mLiquids
Up to 100 mSolids
Non-contact radar transmitters
VEGA · Non-contact radar

Non-contact radar transmitters

VEGA level transmitters for radar measurement without product contact. Selection considers the liquid or solid, tank geometry and process conditions.

Measurement without an immersed probeWe check the range, connection, internal obstacles, pressure and temperature to define a suitable configuration.
Capacitive level transmitters
VEGA · Capacitive

Capacitive level transmitters

VEGA capacitive level transmitters with a probe in contact with the product. Probe and coating selection depends on the measured material and tank conditions.

Probe selected for the processWe assess length, material compatibility, product electrical properties and potential deposits.
When to use it / when to consider alternatives

Technical selection of the measurement principle

Non-contact radar

Use it when
  • process contact is undesirable
  • pressure, temperature or vapour are significant
  • a narrow beam is needed near vessel internals
Consider carefully when
  • a very long or narrow nozzle is present
  • agitators or obstacles are in the beam
  • the dielectric constant is very low or the product is difficult to measure

Guided wave radar

Use it when
  • interface measurement is required
  • a chamber or bypass is available
  • vapour and pressure make ultrasonic measurement difficult
Consider carefully when
  • heavy coating on the probe
  • solids with high tensile forces
  • a probe close to vessel internals

Ultrasonic

Use it when
  • Water and wastewater
  • Open tanks and wet wells
  • Open-channel flow
  • Competitive budget
Consider carefully when
  • Vacuum or significant pressure
  • Very thick foam
  • Heavy vapour or temperature gradients
  • Persistent condensation

Laser

Use it when
  • An extremely narrow beam is required
  • Solids and long distances
  • Measurement through narrow spaces
Consider carefully when
  • Deposits on the optical window
  • Persistent fog or dust
  • No direct line of sight to the surface

Magnetostrictive

Use it when
  • High accuracy is required
  • interface measurement is required
  • An existing KM26 or chamber is available
Consider carefully when
  • Insufficient density
  • Fluids may obstruct the float
  • Chamber pressure is not equalised

Capacitive

Use it when
  • A simple contact probe is required
  • Predictable dielectric constant
  • Pastes or powders that challenge other technologies
Consider carefully when
  • Build-up changes capacitance
  • Product properties vary widely
  • Unstable grounding
Installation best practice

The details that determine measurement performance

Radar

Keep the beam clear of ladders, agitators and filling streams. Avoid unsuitable nozzles and use aiming accessories where required.

GWR

The probe must not touch walls or internal structures. Chambers require a suitable diameter and correctly selected spacers and end weights.

Ultrasonic

Mount perpendicular to the surface, away from the filling stream. Check the dead zone and temperature limits.

Laser

Correct aiming is essential. Dust tubes, heated windows and cooling tubes can help manage deposits, condensation and temperature.

Magnetostrictive

Size the float for the actual density and interface. Keep the chamber vertical, clean and correctly connected to the vessel.

Capacitive

Avoid unpredictable build-up and check the dielectric constant, grounding and clearance from walls.

ABB details

Useful features to know

LWT300 · LevelExpert™

ABB's algorithm distinguishes the actual level from false echoes, reducing the need for baseline mapping and manual echo selection associated with older platforms.

LST300 · waveform and false-echo filtering

A graphical echo display, a beam angle down to approximately 5° and diagnostics support commissioning in confined spaces or around obstacles.

LLT100 · optical accessories

Dust tubes, heated windows, cooling tubes, swivel flanges and pointing tools help maintain the optical path and alignment.

LMT200 · non-intrusive measurement

It can be mounted externally on a magnetic level gauge, allowing transmitters and switches to be added or serviced without opening the process.

ABB replacements

MT and AT series installed base

We check the lifecycle of each specific model code before classifying it as obsolete.

Legacy guided wave radar

ABB MT5200ABB MT5000ABB MT5100ABB MT2000

Migration is typically towards LWT300, subject to checks on the probe, length, pressure, temperature, dielectric constant and interface.

Installed magnetostrictive transmitters

ABB AT100ABB AT200ABB AT500ABB AT600

LMT100 or LMT200 may be suitable replacements. We verify the lifecycle of the individual model and code before proposing a solution.

For a replacement: Send the full code, serial number or a nameplate photograph. If available, include the probe or chamber length, density, interface, pressure, temperature, connection and material.
Level can also be measured using pressure

For open, closed or pressurised tanks, we can assess gauge or differential pressure transmitters, remote seals, wet and dry legs, and compensation.

Explore pressure measurement
ABB documentation

ABB datasheets and manuals

Download the documents for your model. Shared manuals, protocols and versions are identified in each document card.

ABB documentation

Earlier series documentation

Original PDFs for installed instruments. Check the full model code, protocol and instrument revision.

MT5000 / MT5100 / MT5200

The datasheet covers MT5000, MT5100 and MT5200. The downloadable manual is for the MT5000 4–20 mA version and does not automatically apply to other variants.

  • DS/MT5000-EN · Rev. D · 07.2025 · EN
  • OI/MT5000-EN · Rev. L (copertina) · 07.2025 · EN

AT600

Datasheet for the magnetostrictive transmitter mounted externally on a magnetic level gauge.

  • DS/AT600-EN · Rev. M · 06.2012 · EN
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Technical FAQ

Questions we are often asked

Non-contact radar or guided wave radar?

Non-contact radar is ideal when immersed parts are undesirable and a clear line of sight is available. GWR is often preferable for interface measurement, bypass chambers or more controlled signal guidance in demanding process conditions.

Can ultrasonic measurement handle foam or vapour?

It can, but dense foam, vapour, strong temperature gradients, high pressure or vacuum may attenuate or deflect the signal. Radar or GWR may be more predictable in these conditions.

When is laser better than radar?

When an extremely narrow beam is needed, for solids, long distances or geometries with obstacles. A clear optical path is required, and the window must be protected against condensation and deposits.

LWT310 or LWT320?

ABB positions LWT310 primarily for liquids and LWT320 for solids, where the probe must withstand greater tensile forces.

When should I choose LMT100 or LMT200?

LMT100 is inserted into the process with a float. LMT200 mounts externally on a magnetic level gauge or chamber, keeping the electronics and sensor outside the fluid.

How is an interface measured?

GWR and magnetostrictive measurement are the most common technologies. Both require sufficient differences between the properties of the two fluids and a suitable mechanical configuration.

Can I replace an MT5000 or AT series instrument?

Yes, but the replacement cannot be selected by model name alone. We check the probe or chamber, length, density, interface, materials, connection, pressure, temperature and certifications.